Application of water cutting in the automobile industry
With the rapid development of the automobile industry, market competition has intensified. The industrial processing options of the automotive interior and exterior industry are also diversified. As a newly developed cutting method, water jetting is widely used in automotive processing. The market has increasingly higher requirements for automotive interior parts.
Traditional processing technology has greatly restricted the development of the automotive interior parts industry. The development of ultra-high pressure water jet cutting technology and robotics technology provides new ideas for the cutting and processing of automotive interior parts. The ultra-high pressure waterjet cutting machine has the advantages of good cutting quality, fast cutting speed, precise size, good consistency and interchangeability of cutting products, clean and pollution-free, etc., making it suitable for cutting car ceilings, carpets or dashboards and other automotive interior parts The new solution, this processing method has been widely used in international counterparts, and it is also adopted by many domestic manufacturers of interior parts.
The whole system is composed of a special robot system for water cutting, an ultra-high pressure system, a softened water treatment system, a vacuum adsorption and waste water separation and discharge system, a safety protection system, an electrical control system, and a positioning mold. When the size of the workpiece is larger, we can use two robots to work. The fixed workbench carries the FRP positioning mold, and the shape of the positioning mold is completely consistent with the workpiece. In this way, the position of the workpiece will not be shifted during the cutting process, ensuring the consistency of the processed parts. The vacuum adsorption system can form a negative pressure in the inner cavity of the airtight glass fiber reinforced plastic mold, through a certain number of vent holes distributed on the mold, The workpiece is firmly absorbed on the positioning mold. After cutting, the waste water and waste materials are filtered and separated by the inner centrifugal fan through the pipe connected to the mold cavity and collected. The whole set of equipment has a complete safety protection system: safety nets and infrared isolation barrier detection devices are installed around the workstations, the robot system is equipped with an anti-collision device, and the operation station is equipped with an emergency stop device.
The complete set of WINWIN waterjet equipment is mainly composed of ultra-high pressure generator, numerical control system, waterjet cutting machine, automatic sand supply system, etc. Waterjet
Compared with flame cutting, the whole process of laser cutting is environmentally friendly, non-toxic and harmless. Is the only cold cutting method, there are
After processing, the material does not change color and does not deform, and the cutting surface is smooth.